Steel fabrication is a complex process. It involves assembling a complex jigsaw puzzle made of structural steel pieces. The steel fabrication companies in UAE will mark each piece with a part number to ensure it will fit correctly. They may also perform additional machining to improve the fit. The basic principles of steel fabrication are:

Casting:

Casting is the process of producing metal objects. The process starts with the creation of a mold. The mold has internal spaces that are shaped like the products being cast. The patterns used in the process help the foundry get the required dimensions and characteristics. The patterns can be made of wood, metal, plastic, plaster, etc. The final casting is then shaped from the core. It may be hollow or solid, depending on its design.

Shearing:

Shearing is a process that separates sheets of metal into smaller pieces. It is used to cut precise shapes from sheet steel, bar stock, or rods. It is also a cost-effective method for high-output operations. In addition to straight cuts, shearing can also be done on angle sections, which are often a bit more difficult to cut. Shearing is a key part of the fabrication process.

Bending:

The process of metal bending involves deforming sheet metal in a single direction. Typically, the deformation is a V-shape, a U-shape, or a channel shape. This process can be performed by bending sheet metal with a variety of equipment, including brake presses and box and pan brakes. Specialized machine presses can also be used to create rectangular ductwork.

Welding:

Welding is a high-heat process that involves the joining of two different materials. The joining process begins by applying a consumable (a type of metal) to the base material, followed by a filler material that cools and forms the joint. Some welders use a technique called “stacking dimes,” weaving back and forth in an attempt to create a stacked finish. Welders in steel fabrication companies learn to fill in gaps, a process called “push welding.” They also learn how to determine whether a material is deburred and how to apply tacking and fitting materials.

Segmentation:

In the past few years, the steel fabrication industry has undergone a series of major changes, making market segmentation a key issue for manufacturers. Market segmentation solutions can help manufacturers target new customers and reinvigorate their product offerings. Today, leading manufacturers are using market segmentation solutions to drive revenue growth and customer satisfaction.